Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Service · Bespoke LED Boards

Custom LED PCBs —
your shape, material and spec.

Bespoke LED boards built to your requirements — any shape, any base material, any LED — with engineering DFM, IP protection and a clean path from prototype to volume.

Any shape & materialDFM & co-designIP / NDA protectedPrototype to volume
Your spec, your boardPCBSync
Custom LED PCB — built to spec
Any shapeRound, star, flex…
Al·Cu·ceramicAny base
DFMEngineering support
NDAOn request
100%Electrically tested
What it is

LED PCBs built to your specification

A custom LED PCB is exactly the board your product needs — not a stock part. You bring the shape, size, base material, copper weight, finish, LED package and layout (or just the goal), and we engineer and build it. It is the entry point to every board type in our LED range.

Whatever the driver — thermal, optical, mechanical or cost — we match the right substrate and construction: aluminum or copper for heat, ceramic for extreme power, flexible for curves, and standard or addressable LEDs. Common projects include grow lights, UV / UVC, automotive, street lighting and high-power boards — all under one roof, verified in our PCB laboratory.

Any specShape, material, finish, LED
DFM & co-designWe make it manufacturable
IP / NDAYour design stays yours
Proto to volumeOne partner, end to end
Process

From your idea to a finished board

1

Share your spec

Send a sketch, reference or Gerbers — LED, wattage, size, environment.

2

DFM & design

We review (or design) for manufacturability and confirm material and stackup.

3

Fabricate

We build the board — aluminum, copper, ceramic, flex or FR-4.

4

Source & assemble

We procure LEDs and components and run SMT assembly.

5

Test & ship

AOI, electrical and functional test, then delivery — proto or volume.

Why PCBSync

A capable partner for any LED board

Every material

Aluminum, copper, ceramic, flex, FR-4 — matched to your need.

Every shape

Round, star, linear, rigid-flex and bespoke outlines.

Engineering DFM

Real feedback on thermal, optical and mechanical design.

IP protection

NDA on request; your files stay confidential.

Turnkey

Fabrication, sourcing and assembly together.

Proto to volume

Quick-turn prototypes that scale to production.

Build any LED board

Pick a starting point

High-power1W–100W+ thermal design
Grow lightsFull-spectrum horticulture
UV / UVCCuring & disinfection
AutomotiveHeadlamp, signal, interior
Street lightOutdoor high-power
AddressableWS2812 / SK6812 pixels
Capability

One roof, idea to volume

Custom work lives or dies on engineering and breadth. We bring both — metal-core, ceramic, flex and rigid fabrication, in-house assembly, AOI and X-ray, and a lab — so the same team that helps you get the design right also builds and tests it. Explore our full PCB capabilities.

  • Any substrate — aluminum, copper, ceramic, flex, FR-4.
  • Any shape — round, star, rigid-flex, bespoke.
  • DFM & design — co-developed, not just fabricated.
  • IP / NDA — confidential by default.
  • AOI · X-ray · lab — verified in our laboratory.
Engineered to your specJunction heat conducted down to the heatsinkLED diePhosphor / lensSolderDielectricYour chosen baseHeatsinkBuilt to your spec
Start your project

Talk to a custom LED PCB engineer

Send your idea, sketch or Gerbers and we'll reply with feasibility, DFM feedback and a quote — usually within 24 hours. NDA on request.

  • Your spec or idea — shape, size, LED, environment.
  • Material — aluminum, copper, ceramic, flex…
  • Quantity — prototype, pilot or production.

LED PCB inquiry

Reply within 24 hours · DFM included · NDA on request
or
Upload your Gerber files →
Submitting opens your email app with the details prefilled. Files are attached on the upload page.
Answers

Custom LED PCB — FAQ

Any LED board built to your specification rather than a stock part — your shape, size, base material, copper weight, finish, LED package and layout. We take it from your idea, sketch or Gerbers through DFM, fabrication, assembly and test.

Aluminum, copper, ceramic, flexible polyimide and FR-4, in round, star, linear, rigid-flex or any custom outline — matched to your power, thermal and mechanical needs.

Yes. Send a sketch, a reference, or a spec (LED, wattage, size, environment) and our engineers turn it into a manufacturable design with DFM feedback. We also offer LED PCB design support if you need the layout done.

Yes — we work under NDA on request and keep your files and design confidential. Custom tooling and footprints are built to your project only.

Yes — quick-turn prototypes to validate, then the same design scaled to volume with full assembly and component sourcing.

Let's build your custom LED PCB.

Any shape, any material, any LED — engineered, fabricated, assembled and tested under one roof.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.