Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Board Shape · Round / Circular

Round LED PCBs —
built for circular fixtures.

Circular aluminum and copper MCPCBs with radial layouts — engineered for even heat spreading, clean panelization and the round form factor of bulbs, downlights and ceiling lights.

Request a quote Discuss your design
Aluminum / copper MCPCBØ 15–200+ mmRadial thermal layoutDOB or driver options
Round aluminum MCPCBPCBSync
Round / circular LED PCB
Ø 200+ mmDisc diameter
120°Test-point spacing
up to 4 ozCopper
WhiteReflective mask
100%Electrically tested
What it is

Round LED PCBs for round fixtures

A round (circular) LED PCB mounts LEDs on a disc in a radial pattern — the natural shape for bulbs, downlights, ceiling panels, ring lights and high-bay heads. Most are built as an aluminum or copper-core MCPCB so heat spreads evenly outward to the housing.

The challenges are geometric: radial trace routing, annular rings, fiducials and test points that avoid the LEDs, and efficient panelization. Get these right and a circular board is just as manufacturable as a rectangular one — at the same quality level we hold across our PCB capabilities.

Radial layoutEven, symmetric heat spreading
Any diameterSmall discs to large plates
Clean panelizationBreakaway tabs / v-score
DOB optionAC-direct, no external driver
Design tips

Designing a manufacturable round board

Panelize in a rectangle

Array circular boards in a rectangular panel with breakaway tabs or v-scoring so they run on standard SMT lines.

Test points at 120°

Place test points and fiducials at 120° intervals, clear of LEDs and the optical zone, for consistent ICT/AOI access.

Radial symmetry

Lay LEDs and copper pours with rotational symmetry to avoid hotspots and keep light output uniform.

Plan the centre & edges

Define centre/edge mounting holes, a wire or lens hole, and optical keep-outs early.

Spread the heat

Aluminum or copper base plus heavy copper moves heat outward to the housing.

Mind annular rings

Keep annular rings and via placement robust on curved routing for reliable plating.

Applications

Where round LED PCBs are used

LED bulbsA-series, corn, candle lamps
DownlightsRecessed ceiling fixtures
Ceiling panelsRound panel & module lights
Ring lightsPhotography & beauty
High-bay headsRound industrial fixtures
Indicators & ringsAutomotive & appliance
Specifications

Round LED PCB capabilities

ShapeRound / circularDiscs, rings, annular
BaseAluminum / copper / FR-4MCPCB or rigid
DiameterØ 15–200+ mmSmall to large plates
Copper1–4 ozHeavy-current spreading
MaskWhite / blackReflective options
PanelizationTabs / v-scoreSMT-ready
Why PCBSync

Circular boards at full quality

A round outline should not mean compromise. We hold the same registration, plating and inspection on circular boards as on any other — AOI, electrical test and lab verification through our PCB laboratory — and give DFM feedback on panelization, fiducials and thermal layout before build.

  • Radial DFM — routing, annular rings, panelization checked.
  • Heavy copper — up to 4 oz for spreading.
  • White mask — reflective finish for output.
  • DOB or driver — AC-direct or constant-current.
  • Proto to volume — quick-turn then scale.
Radial heat spreadingJunction heat conducted down to the heatsinkLED diePhosphor / lensSolderDielectricAluminum baseHeatsinkRadial thermal path
Start your project

Talk to a round LED PCB engineer

Send your diameter, LED layout and mounting and we'll reply with feasibility, a panelization plan and a quote — usually within 24 hours.

  • Diameter & holes — disc size, mounting, optics.
  • LED & base — package, aluminum/copper.
  • Quantity — prototype, pilot or production.

LED PCB inquiry

Reply within 24 hours · DFM included · NDA on request
or
Upload your Gerber files →
Submitting opens your email app with the details prefilled. Files are attached on the upload page.
Explore

Related LED PCB capabilities

LED Bulb PCBRound & star lamp boardsLED Downlight PCBRecessed round modulesAluminum PCBMetal-core base boardsCopper Core LED PCBPremium thermal baseCustom LED PCBAny shape to your specLED PCB OverviewAll LED board types
Answers

Round LED PCB — FAQ

A round (circular) LED PCB is a disc-shaped board that mounts LEDs in a radial layout, used where a fixture is round — bulbs, downlights, ceiling lights, ring lights and high-bay heads. It is usually built as an aluminum or copper MCPCB for heat dissipation.

Circular boards are arrayed inside a rectangular panel with breakaway tabs or v-scoring so they run on standard SMT lines, then separate after assembly. We add fiducials and tooling that avoid the LED zones.

A common practice is to place test points at 120° intervals and keep them clear of LEDs and the optical zone, so in-circuit and AOI access stays consistent around the disc.

From small discs (15–50 mm) to large ceiling/high-bay plates (200 mm+), with centre and edge mounting holes, keep-outs for optics, and a central hole for the driver wire or lens holder.

Yes — DOB designs run the LEDs directly from AC with an on-board linear IC and no external driver. We also build standard constant-current versions. See LED bulb PCB for DOB lamp boards.

Let's build your round LED PCB.

From a 20 mm disc to a 200 mm ceiling plate — circular boards, engineered and built right.

Request a quote Talk to an engineer

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.