Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Application · Street & Outdoor

LED street light PCBs —
built for the weather.

High-power aluminum and copper MCPCBs for outdoor street and area lighting — heavy copper, dense thermal vias and surge-ready designs that survive heat, weather and years of service.

Request a quote Discuss your design
Aluminum / copper MCPCBHeavy copper to 6 ozThermal-via fieldsSurge & IP ready
Aluminum MCPCB · heavy CuPCBSync
LED street light PCB — outdoor
30–200W+Module power
up to 6 ozHeavy copper
-40…+85°C outdoor
6 kVSurge ready
100%Electrically tested
What it is

PCBs for outdoor street lighting

A street light PCB has to remove a lot of heat in a harsh environment. Most are aluminum MCPCBs (6063/6061 alloy) with a high thermal-conductivity dielectric and heavy copper; the highest-output or longest-life designs use a copper core. The board carries COB or high-power SMD arrays and bonds to a finned heatsink.

On top of thermal design, outdoor boards need surge protection, moisture resistance and a wide temperature rating. It is the same thermal discipline as our high-power LED PCB work, applied to the outdoor world — and built at the quality level across our capabilities.

Outdoor high power30–200 W+ modules
Thermal-via fieldsFilled vias under pads
Surge & IP readyTVS/PTC, conformal coat
-40 to +85 °CWide temperature rating
Design tips

Designing an outdoor street-light board

Flood it with vias

Place filled thermal vias (≈0.3–0.5 mm) densely under the LED pads to drop junction-to-base resistance.

Use heavy copper

2–6 oz copper and 4–6 mm power traces for 3 A+ currents and even heat spreading.

Cluster centrally

Group high-power LEDs centrally with adequate spacing and bond to a finned heatsink (8–12 fins/inch).

Protect against surge

TVS + PTC/fuse to pass 6 kV (IEC 61000-4-5); conformal coat or pot for moisture.

Place the driver smartly

Keep the driver/IC away from LED hotspots and parallel to airflow; add an NTC for thermal dimming.

Plan for Zhaga/solar

Modular Zhaga engines for serviceability; DC constant-current boards for solar/MPPT systems.

Applications

Where street light PCBs are used

Street & roadwayMunicipal luminaires
Area & parkingHigh-mast, lots
FloodlightsSports & facade
Solar street lightsAll-in-one, off-grid
Tunnel & underpassSealed, high-output
Smart lightingSensors & dimming
Specifications

LED street light PCB capabilities

BaseAluminum / copper6063/6061, copper core
Power30–200 W+Per module
Copper2–6 ozHeavy copper
Thermal viasFilled, denseUnder LED pads
Outdoor-40 to +85 °CConformal / potting
SurgeTVS + PTC6 kV (IEC 61000-4-5)
Why PCBSync

Outdoor boards that survive

Street lighting fails from heat and weather. We engineer the thermal-via field, heavy copper and heatsink interface, add surge and moisture protection, and verify with thermal and electrical testing in our PCB laboratory — then scale for municipal-volume rollouts.

  • Thermal-via fields — low junction-to-base resistance.
  • Heavy copper — up to 6 oz spreading.
  • Surge & IP — TVS/PTC, conformal coat.
  • Zhaga / solar — modular and DC-driver ready.
  • Volume rollout — panelized, tested at scale.
Vias to finned heatsinkJunction heat conducted down to the heatsinkLED diePhosphor / lensSolderDielectricAluminum / copper baseHeatsinkOutdoor thermal path
Start your project

Talk to a street-light PCB engineer

Send your wattage, module size and environment and we'll reply with a thermal plan and a quote — usually within 24 hours.

  • Power & array — watts, COB/SMD layout.
  • Environment — IP, temperature, surge.
  • Quantity — prototype, pilot or rollout.

LED PCB inquiry

Reply within 24 hours · DFM included · NDA on request
or
Upload your Gerber files →
Submitting opens your email app with the details prefilled. Files are attached on the upload page.
Explore

Related LED PCB capabilities

High Power LED PCBThermal design by wattageAluminum PCBMetal-core base boardsCopper Core LED PCBPremium thermal baseCOB LED PCBHigh-flux enginesCustom LED PCBBuilt to your specLED PCB OverviewAll LED board types
Answers

LED street light PCB — FAQ

High-power LED street lights use an aluminum MCPCB (often 6063/6061 alloy) with a high thermal-conductivity dielectric and heavy copper. For the highest output or longest life, a copper core is used. The board carries COB or high-power SMD arrays and bonds to a finned heatsink.

Cluster the high-power LEDs centrally with adequate spacing, use heavy copper (2–6 oz) and a dense array of filled thermal vias under the pads, then bond the board to a finned heatsink with a thermal pad. Keep the driver away from the LED hotspots.

Outdoor boards need conformal coating or potting for moisture, an IP-rated fixture, and surge protection — typically a TVS plus PTC/fuse to pass 6 kV surge (IEC 61000-4-5) — rated for -40 to +85 °C operation.

Yes — modular Zhaga-style light engines, on-board sensors/NTC for dimming protection, and DC constant-current boards for solar (MPPT/battery) systems. The same thermal discipline applies; see high-power LED PCB.

From single modules to large bars and multi-module arrays, with heavy copper and thermal-via fields for 30–200 W+ outputs, panelized and tested for volume rollout.

Let's build your street light PCB.

High-power, surge-ready outdoor boards — engineered for heat, weather and municipal-scale life.

Request a quote Talk to an engineer

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.