Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

Arlon Antenna PCB Prototype | DiClad 880 | DK 2.20 | RF Engineer Sample

Product Details

The Arlon Antenna PCB Prototype utilizing DiClad 880 substrate is an optimized solution engineered for high-frequency RF and microwave applications. Designed for RF engineers, radar system designers, and aerospace product developers, this sample board provides the exact electrical performance required to validate complex circuitry before moving to full-scale production. By utilizing a woven fiberglass and PTFE composite, this board maintains a controlled dielectric constant ($D_k = 2.20 \pm 0.04$) to minimize signal loss and maximize impedance consistency across ultra-high-frequency bands.

Key Features of the Arlon Antenna PCB Prototype

  • Substrate Material: Authentic Arlon DiClad 880 woven fiberglass/PTFE laminate.

  • Dielectric Constant ($D_k$): $2.20$ at 10 GHz for precise signal velocity control.

  • Dissipation Factor ($D_f$): $0.0009$ at 10 GHz, ensuring exceptionally low RF signal loss.

  • Moisture Absorption: Less than 0.02% to preserve electrical performance in humid environments.

  • Copper Cladding: Available in low-profile electrodeposited or rolled copper options to mitigate skin effect losses.

  • Manufacturing Tolerances: Tight registration and precise track-and-gap execution tailored for microwave circuitry.

Applications

  • Base Station Antennas: Ideal for commercial telecommunications infrastructure and cellular network hardware.

  • Radar Systems: Employed in automotive collision avoidance, marine navigation, and military surveillance arrays.

  • Aerospace Systems: Used in telemetry equipment, flight control modules, and satellite communications.

  • Digital Radio Links: Integrated into high-speed point-to-point wireless data transmissions.

Why Choose PCBSYNC

PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, flexible, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.

Next Steps for Your RF Project

Accelerate your development cycle by testing your high-frequency designs on industry-standard laminates. Contact our technical engineering team today to review your Gerber files, evaluate your stackup requirements, or request an official quote for your custom manufacturing run.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.