Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

Arlon W-Band Radar PCB | AD255C | DK 2.55 | 94GHz Defense Board

Product Details

The Arlon W-Band Radar PCB is a high-precision, millimetre-wave circuit board designed explicitly for 94GHz defense, aerospace, and advanced communication systems. Built on high-frequency Arlon PCB laminates, this board addresses the stringent insertion loss and phase stability requirements that radar design engineers and defense contractors demand. By maintaining a stable Dielectric Constant across a wide temperature range, it ensures flawless signal integrity for critical guidance, sensing, and imaging applications.

Key Features of Arlon W-Band Radar PCB

  • Premium Substrate Material: Utilizes Arlon AD255C woven fiberglass reinforced PTFE laminates.

  • Optimized Dielectric Constant: Low DK of $2.55 \pm 0.04$ at 10 GHz for high-frequency signal propagation.

  • Ultra-Low Dissipation Factor: DF of 0.0014 minimizes RF insertion loss up to 94GHz W-band operations.

  • Dimensional & Thermal Stability: Low Z-axis coefficient of thermal expansion (CTE) ensures reliable plated through-hole (PTH) reliability in extreme environments.

  • Advanced Surface Finishes: Available with ENIG or ENEPIG to prevent skin-effect losses at millimetre-wave frequencies.

  • Tight Tolerance Engineering: Strict trace width and spacing tolerances to maintain precise 50-ohm characteristic impedance.

Applications

  • Defense & Military Radar: 94GHz missile guidance systems, radar altimeters, and target acquisition arrays.

  • Aerospace Avionics: Weather radar, collision avoidance systems, and satellite communication payloads.

  • Automotive Sensing: Next-generation autonomous vehicle radar modules operating in upper-frequency bands.

  • Scientific Research: High-frequency radiometers and millimetre-wave imaging equipment.

Why Choose PCBSYNC

PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, flexible, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.

Get a Quote Today

Ready to integrate the Arlon W-Band Radar PCB into your next high-frequency defense project? Contact our engineering and procurement team today to submit your Gerber files, review layout requirements, or request a comprehensive quotation.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.