Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

Rigid-Flex PCB for Wearable Devices – Ultra-Slim 0.3mm Total Profile

Product Details

Engineers and product developers face immense spatial constraints when designing compact, next-generation electronics. This high-density rigid-flex PCB for wearable devices offers a total profile of just 0.3mm, providing the ultimate solution for complex three-dimensional layouts. By eliminating internal wire harnesses and bulky connectors, this board ensures uncompromised signal integrity and mechanical reliability in miniaturised housings.

Key Features of the 0.3mm Rigid-Flex PCB

  • Ultra-Slim Stackup: Achieving a 0.3mm total profile using thin-core FR4 and polyimide base materials.

  • High-Density Interconnect (HDI): Supports fine line/space widths down to 2/2 mil ($0.05\text{ mm}$) and microvias for dense component placement.

  • Surface Finish Options: ENIG (Electroless Nickel Immersion Gold) or ENEPIG for superior solderability and wire bonding.

  • Compliance & Quality Standards: Manufactured to IPC-A-600 and IPC-6013 Class 2 or Class 3 standards; fully RoHS and REACH compliant.

Applications

  • Smart Wearables: Fitness trackers, smartwatches, and smart clothing.

  • Medical Electronics: Wearable biosensors, continuous glucose monitors (CGMs), and hearing aids.

  • IoT Devices: Miniaturised sensor nodes and compact GPS tracking modules.

Why Choose PCBSYNC

PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, Flexible PCB, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.

Request a Technical Consultation

Accelerate your product development cycle with our advanced manufacturing capabilities. Upload your Gerber files today to receive a comprehensive DFM review and a competitive production quote from our engineering team.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.