Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

Single-Sided Flexible PCB – 0.1mm PI Substrate, ENIG Surface Finish

Product Details

For engineers and product developers constrained by tight mechanical enclosures, our Single-Sided Flexible PCB delivers exceptional bending performance without compromising electrical reliability. Built upon a 0.1mm polyimide (PI) substrate, this custom Flexible PCB is engineered for dynamic flexing cycles and severe vibration resistance. The single-layer copper structure, combined with an Electroless Nickel Immersion Gold (ENIG) surface finish, ensures flat component mounting surfaces and excellent oxidation resistance. This makes it an optimal choice for compact, low-profile electronic assemblies requiring fine-pitch components.

  • Base Material: 0.1mm Polyimide (PI) substrate for superior thermal stability and tear resistance.

  • Surface Finish: Electroless Nickel Immersion Gold (ENIG) provides flat pads for fine-pitch surface mount technology (SMT) and reliable wire bonding.

  • Copper Structure: Standard 1 oz (35 µm) rolled annealed (RA) copper, optimised for repeated mechanical stress and dynamic flex cycles.

  • Coverlay Protection: Polyimide film integrated with high-temperature adhesive to protect copper traces from moisture, chemicals, and abrasion.

  • Tight Bend Radius: Engineered to accommodate severe bend profiles in space-constrained hardware.

This specification meets the strict tolerance requirements of multiple demanding sectors:

  • Medical Electronics: Wearable patient monitors, hearing aids, and endoscopes.

  • Aerospace and Defence: Lightweight instrumentation and avionics sensors.

  • Consumer Electronics: Smartphones, tablets, and compact IoT devices.

  • Automotive: In-vehicle sensors, LED lighting arrays, and infotainment systems.

PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, flexible, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.

Contact our engineering team today to discuss your project specifications or request a detailed quote for your next production run.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.