For engineers and product developers constrained by tight mechanical enclosures, our Single-Sided Flexible PCB delivers exceptional bending performance without compromising electrical reliability. Built upon a 0.1mm polyimide (PI) substrate, this custom Flexible PCB is engineered for dynamic flexing cycles and severe vibration resistance. The single-layer copper structure, combined with an Electroless Nickel Immersion Gold (ENIG) surface finish, ensures flat component mounting surfaces and excellent oxidation resistance. This makes it an optimal choice for compact, low-profile electronic assemblies requiring fine-pitch components.
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Base Material: 0.1mm Polyimide (PI) substrate for superior thermal stability and tear resistance.
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Surface Finish: Electroless Nickel Immersion Gold (ENIG) provides flat pads for fine-pitch surface mount technology (SMT) and reliable wire bonding.
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Copper Structure: Standard 1 oz (35 µm) rolled annealed (RA) copper, optimised for repeated mechanical stress and dynamic flex cycles.
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Coverlay Protection: Polyimide film integrated with high-temperature adhesive to protect copper traces from moisture, chemicals, and abrasion.
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Tight Bend Radius: Engineered to accommodate severe bend profiles in space-constrained hardware.
This specification meets the strict tolerance requirements of multiple demanding sectors:
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Medical Electronics: Wearable patient monitors, hearing aids, and endoscopes.
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Aerospace and Defence: Lightweight instrumentation and avionics sensors.
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Consumer Electronics: Smartphones, tablets, and compact IoT devices.
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Automotive: In-vehicle sensors, LED lighting arrays, and infotainment systems.
PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, flexible, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.
Contact our engineering team today to discuss your project specifications or request a detailed quote for your next production run.