Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

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Our customer service ready for your PCB

Sales@PCBsync.com

Prototype Assembly

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

- Maria Rodriguez CTO

Electronic Manufacturing

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

- Ben Carter Operations Director

Wearable HDI PCB – Ultra-Compact Any-Layer Board

Wearable HDI PCB – Ultra-Compact Any-Layer Board

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Product Details

Designing ultra-compact electronics requires advanced fabrication techniques. The wearable HDI PCB delivers vital interconnect density for space-constrained devices. Product developers and hardware engineers require these any-layer boards to minimise footprint while maintaining robust signal integrity. By utilising stacked microvias and blind/buried via structures, this board architecture accommodates the dense BGA components essential for modern wearable technology.

Key Features of Our Wearable HDI PCB

  • Any-Layer Interconnects: Maximises routing efficiency across all layers to reduce overall board thickness.

  • Advanced Microvias: Stacked and staggered microvia technology for dense component placement.

  • Controlled Impedance: Tight manufacturing tolerances ensure stable high-frequency signal transmission.

  • Specialised Base Materials: Halogen-free and high-Tg FR4 options tailored for thermal stability in miniaturised enclosures.

  • Fine Pitch Capability: Supports intricate line width and spacing down to 2/2 mil.

Applications

  • Smartwatches and Fitness Trackers: Providing processing power within confined wristband dimensions.

  • Medical Monitoring Devices: Enabling unobtrusive, continuous biometric tracking for healthcare.

  • AR/VR Headsets: Supporting complex sensor arrays in lightweight, head-mounted displays.

  • Hearables: Facilitating complex audio processing in wireless earbuds.

Why Choose PCBSYNC

PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, flexible, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.

Accelerate your product development cycle with precision manufacturing. Request a quote today to discuss your specific engineering requirements.

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Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.