The PCBSYNC Single Layer Flex PCB provides a highly reliable, single-conductor routing solution for modern electronics where space, weight, and flexibility are critical. Utilising a premium polyimide base, this flexible printed circuit bends seamlessly to fit complex, non-standard geometries without compromising signal integrity. It is engineered specifically for hardware developers, procurement managers, and aerospace or medical electronics engineers who require dependable point-to-point wiring replacements in high-vibration or compact environments.
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Substrate Material: Advanced polyimide (PI) base film, available in standard 12.5µm to 50µm thicknesses.
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Copper Weight: 1/3 oz to 2 oz rolled annealed (RA) or electro-deposited (ED) copper foil for superior flex life.
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Customization: Fully customizable outline shapes, board dimensions, and custom stiffeners (FR4, Polyimide, or Aluminium).
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Surface Finishes: ENIG (Electroless Nickel Immersion Gold), Immersion Tin, or OSP for excellent solderability and oxidation resistance.
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Minimum Trace/Spacing: High-density routing capable down to 0.075mm (3 mils).
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Medical Devices: Wearable diagnostic monitors, ultrasound probes, and compact handheld instrumentation.
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Aerospace & Avionics: Lightweight sensor arrays, instrument panel feeds, and satellite communication modules.
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Automotive Systems: Battery management systems (BMS), LED headlamp tracks, and steering wheel control interfaces.
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Consumer Electronics: Smartwatches, foldable smartphones, and camera lens focus mechanisms.
PCBSYNC is a professional PCB fabrication, PCBA, and EMS manufacturer delivering precision-built electronics for aerospace, medical, automotive, industrial, and smart energy applications. We handle everything from rapid prototyping to mass production — including rigid, flexible, and rigid-flex PCBs, full turnkey assembly, component sourcing, AOI and X-ray inspection, and OEM/ODM support. Reliable boards. Consistent quality. From prototype to production — PCBSYNC.
Whether you need a rapid prototype batch or high-volume production runs, our engineering team ensures your custom designs are manufactured to IPC Class 2 or Class 3 standards. Contact our technical sales team today to submit your Gerber files and request a comprehensive quotation.
