Contact Sales & After-Sales Service

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  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

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Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

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XC5204-6TQ144I: Complete Guide to AMD Xilinx FPGA for Industrial Applications

Product Details

The XC5204-6TQ144I is a powerful field-programmable gate array (FPGA) from AMD Xilinx’s XC5200 Family, designed for cost-effective programmable logic solutions. This industrial-grade FPGA delivers exceptional performance with 6,000 gates and 480 logic cells, making it ideal for embedded systems, industrial automation, and communication equipment.

What is the XC5204-6TQ144I FPGA?

The XC5204-6TQ144I represents AMD Xilinx’s commitment to delivering reliable, low-cost FPGA solutions. As part of the legacy XC5200 series, this component combines SRAM-based reprogrammable architecture with robust features for flexible design implementation. The “I” suffix indicates industrial temperature range (-40°C to +100°C), making it suitable for harsh operating environments.

Key Features of XC5204-6TQ144I

  • 6,000 logic gates for complex digital circuit implementation
  • 480 configurable logic cells with VersaBlock architecture
  • 117 user I/O pins for extensive connectivity
  • 83 MHz maximum clock frequency for reliable operation
  • 5V core voltage for compatibility with legacy systems
  • 144-pin TQFP package (20mm x 20mm footprint)
  • 0.5µm CMOS process technology with three-layer metal
  • Industrial temperature range: -40°C to +100°C

Technical Specifications

XC5204-6TQ144I Electrical Characteristics

Parameter Specification
Part Number XC5204-6TQ144I
Manufacturer AMD Xilinx (formerly Xilinx Inc.)
Product Family XC5200 FPGA Series
Logic Gates 6,000 gates
Logic Cells 480 cells (120 CLBs)
Maximum Frequency 83 MHz
Core Voltage 5V ±5%
Technology Node 0.5µm three-layer metal CMOS
Speed Grade -6 (6ns typical delay)

Package and Pinout Details

Package Specification Value
Package Type TQFP (Thin Quad Flat Pack)
Pin Count 144 pins
Package Dimensions 20mm x 20mm x 1.6mm
Lead Pitch 0.5mm
Total I/O Pins 117 user I/O
Mounting Type Surface Mount (SMT)
Terminal Finish Tin/Lead (Sn85Pb15)

Performance Specifications

Feature Specification
Operating Temperature -40°C to +100°C (Industrial)
Storage Temperature -65°C to +150°C
Maximum Propagation Delay 5.6ns
Configuration Time < 100ms
Power Consumption ~350mW typical (operating)
Standby Current < 10mA

XC5204-6TQ144I Architecture and Design Features

VersaBlock Logic Module

The XC5204-6TQ144I utilizes <a href=”https://pcbsync.com/xilinx-fpga/”>Xilinx FPGA</a> VersaBlock architecture, which provides:

  • Configurable Logic Blocks (CLBs): 120 CLBs arranged in an efficient array
  • Function Generators: Dual 4-input LUTs per CLB for complex combinational logic
  • Flip-Flops: Dedicated registers with zero hold time for simplified timing
  • Fast Carry Logic: Optimized arithmetic operations for DSP applications

VersaRing I/O Interface

The VersaRing I/O system offers exceptional flexibility:

  • High logic-to-I/O ratio maximizes design efficiency
  • Programmable output slew-rate control reduces electromagnetic interference
  • Support for multiple I/O standards (TTL, CMOS, LVTTL)
  • Bidirectional I/O with independent input and output buffers
  • 24mA drive capability on output pins

Interconnect Resources

Interconnect Type Description
General Purpose Flexible routing for standard connections
Long Lines High-speed connections spanning device length
Direct Connect Ultra-fast CLB-to-CLB routing
Clock Distribution Dedicated low-skew global clock networks (4 networks)

Applications and Use Cases

Industrial Automation

The XC5204-6TQ144I excels in industrial control applications:

  • Programmable Logic Controllers (PLC): Custom logic implementation
  • Motor Control Systems: PWM generation and encoder interfaces
  • Process Monitoring: Real-time data acquisition and processing
  • Factory Automation: Communication protocol converters

Communication Equipment

Ideal for networking and telecommunication systems:

  • Protocol Bridges: UART, SPI, I2C interface conversion
  • Data Multiplexing: Channel aggregation and distribution
  • Signal Processing: Digital filtering and modulation
  • Legacy System Interfacing: 5V logic level compatibility

Embedded Systems

Perfect for custom embedded solutions:

  • Custom Peripheral Controllers: Unique interface requirements
  • Co-processor Functions: Hardware acceleration for microcontrollers
  • Sensor Interface Modules: Multi-sensor data fusion
  • Control State Machines: Complex sequential logic

Electronic Point of Sale (EPOS)

Specialized applications include:

  • Display Controllers: Custom LCD/LED matrix control
  • Barcode Scanner Interfaces: High-speed data decoding
  • Payment Terminal Logic: Security and transaction processing
  • Peripheral Management: Multiple device coordination

Design and Development Support

Compatible Design Tools

The XC5204-6TQ144I is supported by comprehensive development tools:

Tool Category Supported Options
Design Entry ABEL, Schematic Capture, VHDL, Verilog HDL
Synthesis Xilinx ISE, third-party synthesis tools
Simulation ModelSim, ISE Simulator
Place & Route Xilinx ISE Place and Route Engine
Programming Xilinx Platform Cable USB, JTAG programmers

Development Workflow

  1. Design Entry: Create your logic using HDL or schematic capture
  2. Synthesis: Convert design to netlist using Xilinx ISE
  3. Implementation: Map, place, and route the design
  4. Timing Analysis: Verify timing constraints and performance
  5. Bitstream Generation: Create configuration file
  6. Programming: Load bitstream via JTAG interface

XC5204-6TQ144I vs. Similar FPGAs

Comparison with XC5200 Family Variants

Model Gates Cells I/O Pins Package Speed Grade
XC5204-6TQ144I 6K 480 117 144-TQFP -6 (Industrial)
XC5204-6TQ144C 6K 480 117 144-TQFP -6 (Commercial)
XC5202-6PQ100I 3K 196 77 100-PQFP -6 (Industrial)
XC5210-6TQ144I 10K 784 117 144-TQFP -6 (Industrial)

Industrial vs. Commercial Temperature Grades

The XC5204-6TQ144I (Industrial) offers extended temperature range compared to XC5204-6TQ144C (Commercial):

  • Industrial (-I): -40°C to +100°C — Automotive, outdoor, industrial
  • Commercial (-C): 0°C to +85°C — Consumer electronics, office equipment

Programming and Configuration

Configuration Methods

The XC5204-6TQ144I supports multiple configuration options:

  • Master Serial Mode: FPGA controls configuration PROM
  • Slave Serial Mode: External controller provides data
  • Boundary-Scan (JTAG): IEEE 1149.1 compliant interface
  • SelectMAP: 8-bit parallel configuration for fast loading

Configuration Memory Requirements

  • Bitstream Size: Approximately 45,000 bits
  • Configuration Time: < 100ms at 1 MHz clock
  • PROM Type: Serial configuration PROM (XC17S05/10)

Quality and Reliability

Quality Standards

Standard Compliance Status
RoHS Compliance Lead-free versions available (non-RoHS marked parts contain lead)
REACH Compliance Not compliant (legacy product)
Moisture Sensitivity Level 3 (168 hours at 30°C/60% RH)
ESD Rating Class 1C (≥500V HBM)

Reliability Metrics

  • MTBF: > 1,000,000 hours at 55°C junction temperature
  • Lifecycle Status: Obsolete/Not Recommended for New Designs
  • Replacement Recommendations: Spartan-3E, Spartan-6 families

Purchasing Information

Availability and Sourcing

While the XC5204-6TQ144I is considered obsolete by AMD Xilinx, it remains available through:

  • Authorized distributors (limited stock)
  • Electronic component brokers
  • Surplus and obsolescence specialists
  • Aftermarket suppliers

Packaging Options

  • Tray: Standard packaging for production quantities
  • Tube: Alternative packaging for smaller orders
  • Cut Tape: Individual units for prototyping

Minimum Order Quantities

Typical MOQ varies by supplier:

  • Authorized distributors: 1-90 pieces
  • Brokers: Often accept smaller quantities
  • Volume pricing available for 120+ units

Installation and PCB Design Guidelines

PCB Layout Recommendations

  1. Power Distribution: Use dedicated power planes for VCC and GND
  2. Decoupling: 0.1µF capacitor near each power pin pair
  3. Signal Integrity: Match trace impedance for high-speed signals
  4. Thermal Management: Adequate copper pour for heat dissipation

Soldering Profile

Phase Temperature Duration
Preheat 150-180°C 60-120 seconds
Soak 180-200°C 60-90 seconds
Reflow Peak 240-250°C 10-20 seconds
Cooling < 6°C/second

Pin Assignment Guidelines

  • Assign critical signals to pins with best timing characteristics
  • Use adjacent pins for differential pairs
  • Reserve dedicated clock pins for high-frequency clocks
  • Consider I/O banking for voltage compatibility

Troubleshooting Common Issues

Configuration Problems

Issue Possible Cause Solution
Won’t Configure Incorrect bitstream Verify target device matches design
Intermittent Config Power supply noise Add decoupling capacitors
JTAG Not Detected Connection issue Check cable, verify TDI/TDO connections
Configuration Timeout Clock too fast Reduce configuration clock frequency

Design Performance Issues

  • Timing Failures: Adjust constraints, optimize critical paths
  • I/O Drive Issues: Check voltage levels, load capacitance
  • Clock Distribution: Use global buffers for high-fanout clocks
  • Resource Utilization: Optimize logic to fit within device capacity

Support and Documentation

Essential Resources

  • XC5200 Family Datasheet: Complete electrical and timing specifications
  • XC5200 User Guide: Architecture and design methodology
  • Application Notes: Design best practices and tutorials
  • Reference Designs: Example projects and IP cores

Technical Support

For XC5204-6TQ144I legacy support:

  • AMD Xilinx archived documentation portal
  • Community forums and user groups
  • Third-party FPGA design consultants
  • Authorized training partners

Conclusion

The XC5204-6TQ144I FPGA delivers reliable performance for industrial applications requiring programmable logic solutions. While classified as obsolete for new designs, this component continues to serve existing systems in industrial automation, communication equipment, and embedded control applications. Its industrial temperature rating, 5V compatibility, and proven architecture make it valuable for legacy system maintenance and long-lifecycle applications.

For new designs, consider migrating to current-generation <a href=”https://pcbsync.com/xilinx-fpga/”>Xilinx FPGA</a> families such as Spartan-7 or Artix-7, which offer superior performance, lower power consumption, and modern I/O standards while maintaining the programmability advantages that made the XC5200 series successful.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.