Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

Staggered Microvia HDI Stackup – Reliable Build-Up PCB

Product Details

When designing compact electronics, engineers require advanced interconnects to support dense ball grid array (BGA) components. Our Staggered Microvia HDI build-up PCB provides a reliable foundation for complex layouts without compromising signal performance. By offsetting microvias across different dielectric layers, this architecture limits thermal stress during the reflow process, resulting in superior mechanical stability compared to stacked via designs.

  • Via Architecture: Laser-drilled staggered microvias connecting adjacent layers, reducing z-axis thermal expansion risks and via fatigue.

  • Build-Up Technology: Sequential lamination processes (1+N+1, 2+N+2, or multi-step HDI PCB designs) tailored to precise impedance requirements.

  • Dielectric Materials: Compatible with advanced FR4, Rogers, and polyimide substrates for controlled dielectric constant (Dk) performance.

  • Line / Space Resolution: Capable of ultra-fine trace routing down to 3 mil / 3 mil or better, accommodating tight BGA pitch.

  • Reliability Standards: Manufactured in strict compliance with IPC-6012 Class 2 and Class 3 criteria for robust thermal cycling endurance.

  • Telecommunications: High-speed network switches, broadband routers, and 5G base stations.

  • Consumer Electronics: Smartphones, wearables, and compact computing devices requiring miniaturisation.

  • Medical Devices: Portable diagnostics, imaging systems, and implantable monitoring equipment.

  • Automotive: Advanced driver-assistance systems (ADAS) and high-frequency radar modules.

Ready to integrate advanced build-up technology into your next design? Contact our engineering team today to request a quote and discuss your specific stackup tolerances.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.