Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Learn More

Our customer service ready for your PCB

Sales@PCBsync.com

Prototype Assembly

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

- Maria Rodriguez CTO

Electronic Manufacturing

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

- Ben Carter Operations Director

RT/duroid 6035HTC 0.8mm 1oz Immersion Gold 6-Layer High-Temperature RF Board

Product Details

The RT/duroid 6035HTC 0.8mm 1oz Immersion Gold 6-Layer High-Temperature RF Board from PCBSync is engineered for demanding RF and microwave applications where thermal performance, signal integrity, and long-term reliability are non-negotiable. Built on Rogers Corporation’s RT/duroid 6035HTC ceramic-filled PTFE composite, this 6-layer high-frequency PCB delivers industry-leading thermal conductivity in a compact, manufacturable form factor — an ideal choice for next-generation 5G, radar, satellite, and aerospace electronics.

Material & Construction Highlights

At the core of this RF board is the RT/duroid 6035HTC laminate — a ceramic-loaded PTFE substrate purpose-built for high-power, high-temperature environments. With a dielectric constant (Dk) of 3.5 and an exceptionally low dissipation factor (Df ≈ 0.0013 at 10 GHz), it preserves signal integrity from L-band through Ka-band frequencies. Its thermal conductivity of approximately 1.44 W/m/K — significantly higher than standard PTFE laminates — efficiently dissipates heat away from active components, extending device lifespan and enabling higher power-handling capability.

The 0.8 mm overall thickness and 1 oz (35 μm) copper weight strike an optimal balance between mechanical robustness, controlled-impedance accuracy, and current-carrying capacity. The 6-layer stackup supports complex routing, integrated ground planes, and embedded signal/power distribution networks required by modern RF front-end systems.

Immersion Gold (ENIG) Surface Finish

The immersion gold (ENIG) finish provides a flat, oxidation-resistant pad surface ideal for fine-pitch BGA components, wire bonding, and reliable solderability. ENIG delivers uniform plating thickness across every pad, supports lead-free assembly, and meets RoHS and REACH compliance — making this board suitable for telecom, aerospace, defense, automotive radar, and medical-grade applications.

Key Specifications

Material: Rogers RT/duroid 6035HTC
Board Thickness: 0.8 mm
Copper Weight: 1 oz (35 μm)
Layer Count: 6
Surface Finish: Immersion Gold (ENIG)
Dielectric Constant (Dk): 3.5
Dissipation Factor (Df): ~0.0013 @ 10 GHz
Thermal Conductivity: ~1.44 W/m/K
Compliance: RoHS, REACH, IPC-6012

Typical Applications

This high-temperature RF board is ideally suited for:

5G base station power amplifiers and remote radio units
Phased-array and automotive radar (24/77/79 GHz)
Satellite communication modules, LNBs, and ground terminals
High-power RF combiners, dividers, and couplers
Aerospace and defense microwave assemblies
Industrial and medical high-frequency electronics

Why Order from PCBSync

PCBSync specializes in high-frequency, high-reliability PCB manufacturing using genuine Rogers laminates. Every RT/duroid 6035HTC order is processed by engineers experienced in mixed-dielectric stackups, controlled impedance, and tight RF tolerances. With every board you receive:

Verified Rogers material traceability
Controlled impedance held to ±5%
Laser direct imaging (LDI) and AOI inspection
100% electrical testing
Fast-turn prototyping through full production
IPC Class 2 and Class 3 manufacturing options

Order Your RT/duroid 6035HTC 6-Layer RF Board Today

Upload your Gerber files and stackup specification to receive an instant quote. Whether you need a single prototype or production volumes, PCBSync delivers RT/duroid 6035HTC 6-layer immersion gold RF boards that meet your performance, thermal, and reliability targets — on time and on spec.