Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

RT duroid 5880 0.4mm 1oz Immersion Silver 2-Layer Ultra-Thin RF Board

Product Details

Professional High-Frequency PCB Solution for Advanced RF Applications

Elevate your high-frequency designs with PCBSync’s RT duroid 5880 Ultra-Thin RF Board – a precision-engineered 2-layer PCB solution specifically optimized for demanding microwave and millimeter-wave applications. Built on Rogers Corporation’s industry-leading RT duroid 5880 laminate material, this ultra-thin 0.4mm board delivers exceptional electrical performance across the entire RF spectrum.

Superior Dielectric Performance

The RT duroid 5880 substrate represents the gold standard in high-frequency PCB materials, offering an ultra-low dielectric constant (εr) of 2.20 ± 0.02 and an exceptionally low dissipation factor (tan δ) of 0.0009 at 10 GHz. These outstanding electrical properties ensure minimal signal loss, stable impedance control, and predictable performance from DC to 77 GHz and beyond. Whether you’re designing 5G infrastructure, satellite communications systems, or high-precision test equipment, this board provides the electrical stability your critical applications demand.

Ultra-Thin Profile for Compact Designs

At just 0.4mm thickness, this board enables ultra-compact RF designs without compromising performance. The reduced substrate thickness is particularly advantageous for high-frequency applications where thinner dielectrics provide better impedance matching, reduced parasitic effects, and improved signal integrity. This makes it ideal for space-constrained applications including phased array antennas, automotive radar systems, and miniaturized wireless devices.

Premium 1oz Copper and Immersion Silver Finish

Featuring 1oz (35μm) copper weight, this RF board delivers excellent conductivity and current-carrying capacity while maintaining the fine-line etching capabilities essential for high-frequency circuit patterns. The Immersion Silver (ImAg) surface finish provides superior solderability, excellent shelf life, and minimal insertion loss – critical factors for maintaining signal integrity in RF assemblies. Unlike HASL finishes, Immersion Silver creates an ultra-flat surface ideal for wire bonding and high-frequency SMT component assembly.

Key Technical Advantages

  • Exceptional thermal stability: Coefficient of thermal expansion (CTE) closely matched to copper prevents warpage and delamination
  • Low moisture absorption: Hydrophobic PTFE-based material ensures consistent performance in humid environments
  • Isotropic properties: Uniform electrical characteristics in X, Y, and Z axes for predictable circuit behavior
  • Wide frequency range: Proven performance from DC through millimeter-wave frequencies

Ideal Applications

This RT duroid 5880 board excels in applications requiring superior high-frequency performance: aerospace and defense radar systems, satellite communication transceivers, 5G/6G wireless infrastructure, automotive collision avoidance radar (24/77 GHz), point-to-point radio links, RF power amplifiers, low-noise amplifiers (LNA), antenna feed networks, and precision test and measurement equipment.

PCBSync Quality Commitment

Every board undergoes rigorous quality control including dielectric constant verification, impedance testing, and visual inspection to ensure it meets the exacting standards of professional RF engineers. Our advanced manufacturing processes maintain tight tolerances critical for high-frequency performance, while our experienced engineering team provides expert support for your most challenging RF designs.

Ready to optimize your RF performance? Order your RT duroid 5880 Ultra-Thin RF Board today and experience the PCBSync difference in high-frequency PCB excellence.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.