Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

PCBSync Wearable IoT Rigid-Flex PCB with ENIG and PI Stiffener

Product Details

Engineered for next-generation wearable IoT devices, the PCBSync Wearable IoT Rigid-Flex PCB combines precision rigid-flex architecture with an industry-leading ENIG (Electroless Nickel Immersion Gold) surface finish and a polyimide (PI) stiffener — delivering unmatched reliability in compact, body-worn electronics.

Rigid-flex PCB technology eliminates traditional connector assemblies by integrating both rigid and flexible board sections into a single, continuous substrate. The result is a dramatically reduced component count, fewer failure points, and a lighter form factor — ideal for smartwatches, fitness trackers, medical biosensors, AR/VR headsets, and industrial wearables.

The ENIG surface finish provides a flat, solderable gold layer that ensures superior solderability, long shelf life, and excellent conductivity — critical for fine-pitch SMD components and high-density IoT circuit layouts. Unlike HASL finishes, ENIG delivers consistent pad planarity across the board, reducing solder bridging and improving assembly yield.

Integrated PI stiffeners reinforce flexible zones at connector and component areas, preventing mechanical stress and delamination during repeated bending cycles — extending product lifespan in high-movement wearable environments.

Key specifications & benefits:

  • Rigid-flex construction for space-saving, connector-free design
  • ENIG finish for reliable solderability & corrosion resistance
  • Polyimide stiffener for enhanced mechanical durability
  • Optimized for wearable IoT, medical & consumer electronics
  • Low-profile, lightweight build for body-worn form factors

Whether you’re developing a health-monitoring wearable or a compact IoT sensor module, the PCBSync Rigid-Flex PCB is your trusted solution for high-performance, flexible circuit manufacturing. Order your custom rigid-flex PCB today and accelerate your product development cycle.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.