Advanced PCB Manufacturing

From standard PCBs to advanced technology, PCBsync delivers high-quality PCB fabrication, specializing in multi-layer rigid and flex designs.

High-END PCB Manufacturing Services

PCBsync delivers precision-engineered printed circuit boards for mission-critical applications. From rapid prototyping and design to full-scale production, we bring your concepts to life with exacting standards and proven reliability.
Our comprehensive capabilities include multilayer, HDI, heavy copper, rigid-flex, RF, and metal-core PCBs—each manufactured to meet the demanding requirements of advanced technologies. Every board undergoes rigorous testing and quality assurance to ensure optimal performance in high-stakes environments, including AI servers, automotive systems, and medical devices.
With PCBsync, you gain a partner committed to precision, quality, and on-time delivery at every stage of production.

Printed Circuit Board Manufacturing Services

1-12Layers PCB
Quantity: 5-1000PCS
Standard: IPC-II IPC-III
Lead time: 2-9 Days
Materials: Fr4

8 – 56 Layer PCB
Quantity: 1- 1Million
Standard: IPC III, Military Grade, Medical Grade
Lead Time: 12-30 Days
Types: HDI, Rigid-flex, Extremely Cooper…

PCBsync provides complimentary Design for Manufacturing (DFM) and Design for Assembly (DFA) verification with every order. Our expert review ensures your design is fully optimized for our production capabilities throughout the entire fabrication and assembly process.

1-24 Layers PCB
Quantity: 1-5000PCS
Standard: IPC-II IPC-III
Tech: Hybrid with Fr4, Alu…
Materials: Rogers, Arlon, Taconic, Isola, Nelco

Flex part: 1-8 Layers
Rigid part: 4-32 Layers
Stiffener: FR4, PI, Alu,Steel
Surface: Enig, Hard Gold…
Application: Robots, Wearable, Connectors..

4-56 Layer
Laser-drilled microvias 2.5mil
BGA pitch down to 0.20 mm
Controlled impedance builds
Types: Blind vias, Buried, Anylayer HDI

On-Time Delivery – Our streamlined production workflow and inventory management system ensure 98% on-time delivery, keeping your projects on schedule.

Traceability & Documentation – Complete lot traceability and detailed manufacturing records provide full transparency and support for your quality audits.

With decades of combined experience and continuous investment in cutting-edge technology, PCBsync is your partner for PCB manufacturing that never compromises on reliability.

Reliable PCB Manufacturing

Manufacturing Excellence You Can Trust

At PCBsync, reliability isn’t just a promise—it’s built into every layer. With state-of-the-art facilities and rigorous quality control processes, we deliver PCBs that meet the highest industry standards, ensuring your projects succeed from prototype to production.

Why Our Manufacturing Stands Apart:

Precision at Every Step – Our automated manufacturing lines maintain tolerances within ±0.002″, utilizing advanced drilling, etching, and plating technologies to ensure consistent quality across every board.

Comprehensive Quality Control – Every PCB undergoes multiple inspection stages including AOI (Automated Optical Inspection), electrical testing, and final verification. We maintain a 99.7% first-pass yield rate, minimizing delays and reducing your costs.

Industry Certifications – ISO 9001:2015, UL, and RoHS certified facilities ensure compliance with international standards. Our processes are regularly audited to maintain the highest quality benchmarks.

Advanced Capabilities – From single-layer to complex multilayer boards (up to 32 layers), we handle diverse requirements including HDI, rigid-flex, and specialized materials like Rogers and aluminum substrates.

PCB Types and Applications

Single and surface mount

Designs to support thru hole and surface mount. Normally used in automotive industry.

Double-sided PCB

Mixed technology circuitry supporting SMT and thru hole.

Aluminum Clad PCB

Typically use thermal dielectric materials bonded to an aluminum core for highly efficient dissipation of heat to cool components and increase the overall performance of products. LED PCBs are the most common usage.

Multilayer PCB

Up to 64 layer PCBs for High speed advanced designs.

HDI PCB

High Density Interconnect using laser drilled microvias up to 4-N-4

Back Panel PCB

Larger and thicker than normal PCBs often with press fit connectors. Used in Telecommunications as backbone interconnections.

Flexible PCB

Usually made using polymide (Kapton) materials, these are single, double and multilayer(upto8 layers) PCB.

Semi Flex PCB

Rigid PCBs with bend areas milled down to make it very thin. They are meant to be bent on installation and not flex afterwards. A much cheaper alternative to PI flex and rigid flex.

Rigid Flex

Hybrid of Rigid and flex PCBs. The rigid portions are connected by flex imbedded in the inner layers. Although more expensive than rigid PCBs connected by flexible cables, connectors and discrete wiring, they have higher reliability connections.

Heavy Copper

Rigid PCBs, uses upto 12oz copper layers. Typically used in high power transmission applications.

Thermal PCB

Aluminium PCBs and embedded copper layers for highly efficient dissipation of heat to cool components and increase the overall performance of devices.

RF / Microwave PCB

Applications that typically require laminates with specialized electrical, thermal, mechanical, or other performance characteristics that exceed those of traditional standard FR-4. Used for signals that are 5 GHz and higher. Typically using PTFE (Teflon) materials.

PCB Surface and Finishes

Immersion Silver (ImAg)

Immersion Silver is a good alternative to Electroless Nickel/ Immersion Gold (ENIG) for fine pitch applications due to the lower cost. This finish is becoming a standard in the industry and works well in lead-free processing. Surface preparation is available in polish or etch, it is important to note that polish should be used for micro technology and etch for all others. NOTE: This finish is not backwards compatible with leaded processing and should NOT be selected for applications which will switch between leaded and lead-free.

Electroless Nickel/ Immersion Gold (ENIG)

ENIG is a long proven industry standard and is readily available from most PCB fabricators. This finish is suitable for almost any lead-free application regardless of complexity; however is the highest cost finish. This finish is backwards compatible with both leaded and lead-free processing.

Organic Solderability Preservatives (OSP)

OSP is one of the PCB surface finishes, means Organic Solderability Preservatives, which is applied upon the bare copper to prevent PCB from being oxidized. OSP is RoHS compliant and can be quickly removed in the PCB assembly processing.

Immersion Tin

Immersion tin is a lead-free surface finish, which is excellent for small components. It is very thin and flat; it is perfect for Fine Pitch Technology (FTP).

Hot Air Solder Leveling (HASL)

Hot air solder leveling (HASL) is a widely used PCB surface finish. It is inexpensive and easily available. It also offers a high solderability finish, making it a dominant player in the market for several years. Due to the RoHS directive, there is a major transition from HASL to lead-free HASL.

Flash Gold

Soft gold PCB surface finish that is very well suited to wire bonding operations. The soft gold used in this process can easily form strong metallic bonds with standard copper traces and wires. The strong bond of gold and copper allows for more conductive connections when leads are soldered to the board during the PCB Assembly Process.

Palladium

ENEPIG is the best surface finish that resists corrosion and reaction with air. It has a longer shelf life, which makes it the best of all.

Hard Gold

Plated Gold surface finish is also known as Hard Gold surface finish. It’s an expensive surface finish that uses a layer of gold on the PCB. It’s done through electroplating, and a hard layer of gold is attached to the surface of the copper. The adhesion between the PCB and the layer is firm, which increases the durability of the board.

Soft Gold

Soft gold PCB surface finish that is very well suited to wire bonding operations. The soft gold used in this process can easily form strong metallic bonds with standard copper traces and wires.

Pre-production Engineering

DFF

Design for Fabrication (DFF) is intended to help review customers’ designs with respect to PCB manufacturability as early in the design cycle as possible.

Schematics

electrical diagram of the PCB Board.

DFM review

Design for Manufacturing to improve yields in the assembly process.

PCB Stackup

Increase the density by using smaller components to reduce overall size of the PCB

Impedance Analysis

Controlling the time it takes for signals to get from one point to another by controlling line with and distance to a copper plane layer.

Understand the Total Cost of Your Printed Circuit Board Ownership

Rapid PCB Prototyping

Accelerate your product development with our fast, comprehensive prototyping services. PCBsync delivers production-ready prototypes in days—from single boards to any quantity you need.
What We Offer:

Complete prototyping with value engineering and integrated component solutions
ISO-compliant processes ensuring consistent, high-quality results
Latest equipment with rigorous component check-in and final inspection
Multiple board types and finishes to meet your exact specifications

Our Process:
From file receipt to design completion, our team provides clear communication and dedicated project management. We prioritize quality and on-time delivery at every stage, helping you get to market faster.
Use our prototyping services standalone or integrate them with our full manufacturing and assembly capabilities.

Cost-Effective PCB & Test

Whether you need standalone PCB fabrication or comprehensive support with design, manufacturing, and assembly, we deliver end-to-end solutions tailored to your project.

Equipped with state-of-the-art facilities, we fabricate, assemble, and test your PCBs to ensure they’re ready for deployment. Our manufacturing capabilities cover everything from multi-layer to flexible printed circuit boards, while our sourcing and assembly services complete your boards with all requisite components.

Our One-Stop Service Includes:

PCB design consultation and manufacturing
Component sourcing and precision assembly
Comprehensive electrical testing of finished boards
Quality assurance at every stage

From initial design to final delivery, our rigorous testing protocols and advanced equipment guarantee reliable, production-ready PCBs every time. We handle the complexity so you can focus on bringing your project to life.

Manufacturing Capability

Item		Standard	Advanced
PANEL SIZE	Maximum	600730 mm ( 2429 inch)	6501120 mm (2644inch)
BOARD THICKNESS	Maximum	7 mm (0.28 Inch)	10 mm (.39inch)
BOARD THICKNESS	Minimum	0.3 mm ( 0.012 inch)	0.2 mm (0.008 inch)
LAYER COUNT	Maximum layer count rigid boards	56	100
LAYER COUNT	Maximum layer count flex boards	8	12
LAYER TO LAYER REGISTRATION	minimum missregistration	0.1 mm ( 4mil)	0.075 mm (3mil)
COPPER THICKNESS (INNER/OUTER LAYERS)	Maximum thickness	210 micron (6oz)	420 micron (12oz)
MINIMUM CORE THICKNESS	Minimum core thickness	50 micron (2 mil)	–
LINES/SPACES	Minimum outer layer line/space	75/75 micron (3/3mil)	50/50 micron (2/2mil)
LINES/SPACES	Minimum inner layer line/space	63.5/63.5 micron (2.5/2.5mil)	40/40 micron (1.6/1.6 mil)
MECHANICAL DRILLING	Maximum aspect ratio	1:14	1:20
	Minimum drill diameter	0.15 mm (6mil)	0.1 mm (4mil)
	final hole tolerance (PTH)	± 0.05 mm (± 2 mil)	±0.038mm (±1.5mil)
	final hole tolerance (NPTH)	± 0.05 mm (± 2 mil)	± 0.025 mm (± 1 mil)
	Hole location accuracy	± 0.05mm (± 2 mil)	± 38 micron ( ± 1.5 mil)
LASER DRILLING	Minimum laser diameter	75 micron (3mil)	60 micron (2.4 mil)
LASER DRILLING	Aspect ratio microvia (Hole size / thickness)	0.8:1	1:1
IMPEDANCE CONTROL	Accuracy	± 10%	± 5%

Quick turn and Advanced PCB Fabrication Request

Final Inspection & Testing
All PCBs undergo electrical testing (open/short), visual inspection, and physical verification. Advanced equipment includes AOI Testing, 3D AOI, 3D SPI, X-ray inspection, and In-Circuit Testing for assemblies.

Outgoing Quality Audit (FQA)
Final products are sample-inspected against customer specifications before packing. Every shipment receives 100% verification of part numbers, quantities, destinations, and packing documentation prior to delivery.

Quality Management

PCBsync is an ISO9001 certified PCB manufacturer committed to meeting customer requirements throughout every production stage—from supplier selection to final delivery.

Supplier Management
All suppliers undergo rigorous evaluation and approval before partnership. Annual performance reviews ensure consistent material quality, with continuous improvement programs aligned to ISO9001 standards.

Contract & Design Review
Every order is thoroughly reviewed to verify PCBsync’s capability to meet specifications, delivery schedules, and customer requirements before acceptance.

Manufacturing Documentation
Customer design files are converted into controlled manufacturing instructions (MI) through CAM processing. All MIs undergo multi-level engineering review and QA approval, with first article inspection confirming drilling and routing data accuracy.

Incoming Quality Control (IQC)
All materials are inspected and verified before warehousing using precision equipment and strict procedures. A computerized FIFO system manages inventory and alerts staff before material expiration dates.

Process Controls
Production is controlled through validated manufacturing instructions, preventive equipment maintenance, comprehensive WIP inspection, and AOI systems. These measures ensure semi-finished and finished products meet customer specifications.

Quality Control: Ensuring PCB Reliability from Day One

Visual Inspection & AOI

Automated optical inspection for surface defects

X‑Ray Inspection

Verifies multilayer alignment and hidden solder joints.

Functional Testing

erifies performance under real conditions.

Impedance Control Testing

Monitors trace impedance for signal integrity.

E‑Test / Flying Probe & In‑Circuit Testing (ICT)

Confirms connectivity and checks for shorts and opens.

Solder Mask Adhesion & Inspection

Ensures solder mask precision and durability.

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Advanced PCB Manufacturing

High-END PCB Manufacturing Services

6 Layer PCB

Multilayer PCBs

HDI PCBs

Flex & Semi-Flex PCBs

Rigid-Flex PCBs

Metal Core & Aluminum PCBs

High-Speed/Frequency PCBs

Heavy Copper PCBs

High Quality PCBs

Quickturn PCBs

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