Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Panelization Efficiency Calculator - PCBSync Engineering Tools

Panelization Efficiency Calculator

PCBSync Engineering Tools

PANEL CONFIGURATION
Standard Panel Size
PCB Unit Dimensions
PCB Width mm
PCB Height mm
Spacing Parameters
Routing Channel ? mm
Edge Rail Width ? mm
Options
Auto-select best orientation
Include fiducial space (5mm)
Panel Utilization 68.5%
0% Poor <50% Moderate 50-70% Good 70-85% Excellent >85%
PCBs per Panel 42
Array Layout 6 × 7
Usable Panel Area 437.2 × 589.6 mm
PCB Area Used 168,000 mm²
Waste Area 89,847 mm²
PANEL LAYOUT VISUALIZATION
Orientation Comparison
0° ORIENTATION
42
boards
68.5%
90° ROTATED
48
boards
78.2%
BEST
PANEL LAYOUT (BEST ORIENTATION)
PCB Units
Edge Rails
Routing Channels
Unused Area
$0.24
EST. COST/PCB
3
PANELS FOR 100 PCS
31.5%
MATERIAL WASTE
Panelization Tips
  • Routing channels: 2mm minimum for tab routing, 0mm for V-score
  • Edge rails: 5-10mm recommended for handling and tooling holes
  • Efficiency target: Aim for >75% utilization for cost-effective production
  • Try both orientations - rotating 90° often yields better results

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.