Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

PCBSync True Wireless Earbuds Rigid-Flex PCB with ENIG

Product Details

Elevate your TWS earbuds manufacturing with the PCBSync True Wireless Earbuds Rigid-Flex PCB, precision-engineered for seamless performance in compact audio wearables. Combining the structural versatility of rigid-flex technology with the corrosion-resistant excellence of Electroless Nickel Immersion Gold (ENIG) surface finish, this PCB solution is the definitive choice for OEM manufacturers and audio hardware developers.

Why Choose Rigid-Flex PCB for True Wireless Earbuds?

Rigid-flex PCBs eliminate the need for connectors and cables between circuit sections, dramatically reducing assembly failure points and saving critical space inside miniature earbud housings. The result is a lighter, slimmer, and more durable product — exactly what modern consumers demand from premium TWS earbuds.

Superior ENIG Surface Finish

The ENIG (Electroless Nickel Immersion Gold) coating ensures a perfectly flat soldering surface, ideal for fine-pitch SMD components commonly used in Bluetooth audio chipsets. ENIG enhances oxidation resistance, extends shelf life, and guarantees consistent solderability — reducing rework costs and improving production yield.

Key Features

  • ✅ Rigid-Flex construction for compact, reliable TWS earbud designs
  • ✅ ENIG finish for excellent solderability and long-term durability
  • ✅ High-density interconnect (HDI) compatible
  • ✅ Optimized for Bluetooth 5.x audio module integration
  • ✅ RoHS compliant and environmentally friendly materials
  • ✅ Custom layer stack-up available on request

Ideal Applications

Perfect for true wireless stereo (TWS) earbuds, hearing aids, wearable health monitors, and other compact consumer electronics requiring high-reliability PCB performance.

Order your PCBSync Rigid-Flex PCB with ENIG today and power the next generation of wireless audio experiences.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.