Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.
  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.
Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.

Electronic Components Sourcing

Sourcing high-quality electronic components is essential to create quality products for your brand. Choosing the right parts ensures that your products are functional and useful for end users.

Our prototype runs are often a mix of large BGAs and tiny 0201 components, and we’ve had issues with other assembers on yield. PCBsync’s assembly team delivered a perfect first-run success. The board was pristine, the solder joints were impeccable under the microscope, and everything worked straight out of the box. Their attention to detail in the assembly process saved us weeks of debug time. They are now our go-to for critical prototype assembly.

Scaling from hundreds to tens of thousands of units for our smart home device presented huge supply chain and manufacturing challenges. PCBsync’s full electronic manufacturing service was the solution. They didn’t just build the PCB; they managed the entire box-build, sourced all components (even during shortages), and implemented a rigorous quality control system that drastically reduced our field failure rate. They act as a true extension of our own production team.

PCBSync Surgical Instrument Rigid-Flex PCB with Immersion Silver

Product Details

Engineered for the highest standards in medical device manufacturing, the PCBSync Surgical Instrument Rigid-Flex PCB with Immersion Silver combines advanced rigid-flex circuit technology with a premium immersion silver (ImAg) surface finish — delivering unmatched performance in surgical instruments, endoscopes, robotic surgery systems, and portable diagnostic equipment.

Why Choose PCBSync Rigid-Flex PCB for Surgical Instruments?

Surgical-grade electronics demand zero failure tolerance. Our medical rigid-flex PCBs eliminate the need for fragile connectors and ribbon cables, reducing mechanical failure points while enabling compact, lightweight device designs. The flexible layers conform to the contours of surgical housings, making them ideal for minimally invasive instrument assemblies.

Immersion Silver Surface Finish Benefits

The immersion silver (ENIG alternative) finish provides exceptional solderability, a flat and uniform surface for fine-pitch SMD components, and excellent electrical conductivity — critical for high-frequency signal transmission in imaging systems and electrosurgical tools. It is also RoHS-compliant, supporting lead-free manufacturing standards required in medical device production.

Key Features

  • Medical-grade rigid-flex PCB construction
  • Immersion silver (ImAg) surface finish for superior solderability
  • High-density interconnect (HDI) capability
  • IPC Class 3 manufacturing standards
  • ISO 13485-aligned production process
  • Excellent thermal and chemical resistance
  • Compatible with sterilization processes

Applications

Surgical robots, laparoscopic tools, patient monitoring systems, imaging devices, and handheld diagnostic instruments.

Request a custom quote or submit your Gerber files today to get started with PCBSync.

Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.