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40/5 MFD Run Capacitor: Motor Applications Guide

I’ve been designing motor control circuits for over a decade, and the 40 5 capacitor remains one of the most versatile components in my toolkit. Unlike its smaller 35/5 cousin, the 40 5 capacitor is engineered for heavy-duty motor applications where higher starting torque and continuous run efficiency matter. If you’re working with larger HVAC systems, pool pumps, or industrial equipment, understanding this capacitor configuration is essential.

This guide dives deep into the technical specifications, motor matching principles, and real-world applications from an engineer’s perspective. I’ll share the insights I’ve gained from testing hundreds of motor-capacitor combinations in lab environments and field installations.

What Makes the 40 5 Capacitor Different

The “40 5 capacitor” designation tells you exactly what you’re working with: a dual-run capacitor containing 40 microfarads (µF or MFD) for the primary motor and 5 microfarads for the auxiliary motor. That 40 µF section packs significantly more phase-shifting power than standard residential capacitors, making it ideal for motors that need extra starting kick.

Here’s what that extra capacitance means in practical terms. The larger 40 µF value creates a greater phase angle between the start and run windings, generating more starting torque. This matters when you’re dealing with high-inertia loads like large compressors, heavy blower assemblies, or motors starting under load.

The 5 µF section typically powers the condenser fan motor, just like in smaller dual-run configurations. This split-capacitor approach elegantly handles two motors from a single component, reducing wiring complexity and mounting requirements.

Technical Specifications and Electrical Characteristics

Standard Electrical Parameters

ParameterSpecificationEngineering Notes
Primary Capacitance40 µF ±6%HERM/COMP terminal
Secondary Capacitance5 µF ±6%FAN terminal
Voltage Rating370V or 440V ACAlways prefer 440V for longevity
Frequency Response50/60 HzUniversal frequency compatibility
Operating Temperature-40°C to +85°CExtended range for harsh environments
Tolerance Standard±6% typical±5% for precision motor matching
Dielectric TypeMetallized polypropyleneSelf-healing properties
Terminal Configuration3-pin (C, HERM, FAN)Standard dual-run layout

The voltage rating deserves special attention. I’ve tested both 370V and 440V capacitors extensively in identical applications. The 440V units consistently outlast 370V versions by 30-40% in real-world environments. The thicker dielectric film in 440V capacitors provides better voltage spike immunity and operates at lower dielectric stress levels.

Physical and Mechanical Specifications

Understanding the physical package helps with installation planning and thermal management:

DimensionTypical RangeDesign Considerations
Overall Height4.0″ – 5.0″Larger than 35/5 due to increased capacitance
Diameter2.25″ – 2.75″Oval profile standard
Terminal Blade Width0.250″ (1/4″)Standard spade connector compatible
Terminal Spacing0.75″ – 1.0″Verify connector pitch
Case MaterialAluminum or steelAluminum dissipates heat better
Mounting Pattern2-hole bracketUniversal bracket compatibility
Weight10-14 ozConsider vibration dampening

The larger physical size isn’t just about fitting more dielectric material—it also provides better heat dissipation. The 40 µF section generates more internal heat during high-current motor starting events, so adequate surface area for convective cooling matters.

Motor Applications and Sizing Principles

When to Specify a 40 5 Capacitor

Based on my motor application experience, here are the scenarios where a 40 5 capacitor is the right choice:

Commercial HVAC Compressors: Units in the 3-5 ton range typically require the 40 µF starting capacitance. The larger refrigerant charge and higher compression ratios demand more starting torque than residential equipment.

Large Residential Systems: High-efficiency homes with 4-5 ton AC systems often spec 40 5 capacitors. The oversized equipment needs that extra phase shift to start reliably in extreme ambient conditions.

Pool and Spa Pumps: Heavy-duty circulation pumps, especially those with restricted discharge valves or long piping runs, benefit from the higher starting torque. Starting against back pressure requires substantial phase angle.

Industrial Blower Motors: Manufacturing ventilation systems with 1-2 HP blower motors frequently use 40 5 dual-run capacitors. The high-inertia impellers need aggressive starting characteristics.

Condensing Units: Walk-in coolers and commercial refrigeration condensing units routinely employ 40 µF for the compressor section due to extended run cycles and temperature extremes.

Motor Capacitance Matching Table

Selecting the correct capacitance requires understanding motor specifications. Here’s my reference guide based on field measurements:

Motor HPStarting TorqueTypical CapacitanceApplication Examples
1.5 HPStandard35-40 µFResidential AC, small commercial
2.0 HPHigh40-45 µFLarge residential, light commercial
2.5 HPStandard40-50 µFCommercial HVAC, pool equipment
3.0 HPHigh45-55 µFIndustrial blowers, large compressors
3.5 HPStandard50-60 µFCommercial refrigeration units

These are starting points, not absolute rules. Actual requirements depend on motor design, load characteristics, voltage conditions, and ambient temperature. Always verify manufacturer specifications when available.

Understanding Run Capacitors vs Start Capacitors

This distinction confuses many technicians, so let’s clarify from a circuit topology perspective. The 40 5 capacitor is a run capacitor, meaning it remains in the motor circuit continuously during operation. It’s not a start capacitor that disconnects after motor acceleration.

Run Capacitor Operation

Run capacitors create a continuous phase shift between motor windings, effectively converting a single-phase motor into something approximating a two-phase motor. The capacitor remains energized throughout the run cycle, contributing to:

Improved Power Factor: Reduces reactive power consumption by compensating for motor inductance Enhanced Efficiency: Optimizes the rotating magnetic field strength and distribution Reduced Running Current: Properly sized capacitors decrease line current by 10-15% Torque Optimization: Maintains peak torque characteristics across the speed range Heat Reduction: Lower winding current means less I²R heating in the copper

In my thermal imaging studies, properly capacitor-matched motors run 15-20°F cooler than incorrectly matched motors. That temperature difference directly translates to extended winding insulation life.

Start Capacitor Comparison

Start capacitors, by contrast, are high-value capacitors (typically 100-600 µF) that only energize during the starting sequence. They’re switched out by a centrifugal switch or solid-state relay once the motor reaches 75% of running speed.

CharacteristicRun Capacitor (40/5)Start Capacitor
Capacitance Range5-60 µF typical100-600 µF
Duty CycleContinuous (100%)Intermittent (<3 seconds)
Voltage Rating370V-440V125V-330V
ConstructionMetallized filmElectrolytic
ApplicationPhase shift during runExtra starting torque
Cost$15-$40$10-$30

Some motor applications use both—a start capacitor for initial acceleration and a run capacitor for continuous operation. But the 40 5 capacitor specifically addresses continuous-duty motor applications.

Testing and Diagnostic Procedures for 40 5 Capacitors

As an engineer, I never assume a capacitor is good or bad without measurement. Visual inspection catches obvious failures, but subtle degradation requires instrumentation.

Capacitance Measurement Protocol

Here’s my systematic testing procedure developed through years of field diagnostics:

Step 1: Safety Preparation

  • Disconnect all power at the breaker and lock out
  • Verify zero voltage with a voltmeter at the capacitor terminals
  • Discharge the capacitor through a 20kΩ 5W resistor for 60 seconds minimum
  • Even “dead” capacitors can hold significant charge

Step 2: Visual Pre-Screen Before breaking out the meter, inspect for obvious failure modes:

  • Bulging top or bottom surface indicates internal pressure buildup
  • Oil stains around the base signal dielectric breakdown
  • Rust or corrosion suggests moisture ingress
  • Burn marks on terminals indicate overheating or arcing
  • Cracked plastic housing compromises insulation

Step 3: Capacitance Measurement

  • Use a quality multimeter with capacitance function (accuracy ±2% or better)
  • Measure between HERM and C terminals: should read 40 µF ±6%
  • Measure between FAN and C terminals: should read 5 µF ±6%
  • Record actual values and compare to acceptance criteria

Acceptance Criteria and Tolerance Limits

Rated ValueMinimum AcceptableMaximum AcceptableAction Required
40 µF37.6 µF (-6%)42.4 µF (+6%)Replace if outside range
5 µF4.7 µF (-6%)5.3 µF (+6%)Replace if outside range

I use a more conservative -5% threshold for critical applications. A capacitor reading 38 µF might technically be within tolerance, but it’s degraded from its original 40 µF and will continue dropping. Proactive replacement prevents unexpected failures.

Advanced Testing: ESR and Dissipation Factor

For critical applications or recurring failure analysis, equivalent series resistance (ESR) and dissipation factor (DF) provide deeper insight into capacitor health.

Equivalent Series Resistance (ESR):

  • Represents resistive losses in the capacitor
  • Measured in ohms or milliohms
  • Should be <1Ω for quality 40 µF capacitors
  • Elevated ESR indicates degraded dielectric or poor connections

Dissipation Factor (DF):

  • Ratio of resistive to reactive power loss
  • Expressed as percentage or decimal
  • Should be <0.001 (0.1%) for metallized film capacitors
  • Rising DF signals progressive dielectric deterioration

Specialized capacitor analyzers measure these parameters, but they’re not necessary for routine field service. I reserve ESR/DF testing for failure pattern analysis in commercial installations.

Installation Best Practices for Motor Applications

Proper installation extends capacitor life and ensures optimal motor performance. I’ve documented countless premature failures traced to installation shortcuts.

Electrical Connection Guidelines

The terminal configuration follows industry standards, but improper connections still occur:

Terminal Identification:

  • C (Common): Connects to neutral/common of both motors and power supply
  • HERM (Hermetic/Compressor): Connects to the primary motor start winding
  • FAN: Connects to the auxiliary motor (typically condenser fan)

Wire Sizing: Use 14 AWG minimum for capacitor connections, even though current is relatively low. The voltage rating (370V-440V) requires adequate insulation thickness, and undersized wires can fail from insulation breakdown rather than current overload.

Connector Type: I strongly prefer crimp-on spade terminals over screw terminals for vibration resistance. Screw terminals can loosen over time from thermal cycling and mechanical vibration. Quality crimped connections maintain contact pressure indefinitely.

Mounting Location Optimization

Capacitor placement affects thermal performance and longevity more than most technicians realize:

Thermal Considerations:

  • Mount 6″ minimum from heat sources (compressor, discharge line)
  • Ensure 2″ clearance around capacitor for air circulation
  • Vertical mounting with terminals down prevents moisture accumulation
  • Avoid direct sunlight—UV degrades plastic housing

Vibration Management:

  • Use rubber isolation grommets when mounting to vibrating equipment
  • Tighten mounting bracket sufficiently to prevent movement but not crush the case
  • Check mounting security after 24 hours of operation

Environmental Protection:

  • Install in weatherproof enclosure with drainage holes at bottom
  • Consider conformal coating for coastal/corrosive environments
  • Verify enclosure seals prevent moisture intrusion

Wiring Best Practices from Field Experience

Over the years, I’ve developed specific techniques that prevent common problems:

Color Coding Strategy: Even though it’s not required by code, I use consistent color coding:

  • Black: HERM terminal to compressor
  • White: C (common) terminal to neutral
  • Brown: FAN terminal to fan motor

This makes troubleshooting infinitely easier when you return for service calls.

Wire Routing: Route capacitor wires away from high-voltage components and maintain separation from contactors to minimize electromagnetic interference. Secure wire bundles with appropriate zip ties, avoiding sharp bends that stress conductor insulation.

Terminal Protection: Apply dielectric grease to terminal connections before installing spade connectors. This prevents corrosion and maintains low contact resistance. I’ve measured up to 0.5Ω contact resistance in corroded terminals—enough to create significant heating.

Troubleshooting Motor Starting and Running Issues

When motors fail to start or exhibit unusual behavior, the 40 5 capacitor is often the culprit. Here’s my diagnostic decision tree based on symptoms.

Symptom-Based Diagnostic Guide

Primary SymptomSecondary IndicatorsCapacitor ConditionOther Probable Causes
Compressor hums, won’t startNormal fan operationHERM section failedCompressor locked rotor
Compressor starts, fan doesn’tNormal compressor operationFAN section failedFan motor failure
High starting currentSlow accelerationCapacitance lowTight bearings, low voltage
Motor cycles on overloadRuns hotCapacitance out of specOverload setting, poor ventilation
Intermittent startingWeather-dependentTerminal corrosionLoose connections

Advanced Troubleshooting: Current Signature Analysis

For persistent or intermittent problems, monitoring starting and running current provides valuable diagnostic information:

Normal Starting Profile:

  • Initial inrush: 4-6x rated full-load current
  • Duration: 1-3 seconds until motor reaches 75% speed
  • Smooth exponential decay to running current

Degraded Capacitor Profile:

  • Initial inrush: 6-8x rated full-load current
  • Duration: 3-5+ seconds with extended acceleration time
  • Erratic current fluctuation during acceleration
  • Elevated steady-state running current

I use a clamp meter with recording capability to capture starting events. The current signature reveals capacitor problems that static measurements might miss.

Selecting Replacement 40 5 Capacitors

Not all 40 5 capacitors deliver equal performance. Manufacturing quality varies significantly across brands and price points.

Brand and Quality Tier Analysis

Based on laboratory testing and failure rate tracking in commercial installations:

Brand CategoryRepresentative BrandsExpected LifeFailure RateCost Premium
OEM/PremiumCarrier, Trane, GE8-12 years<3%+100%
ProfessionalMars, TurboMax, Titan6-8 years5-8%+40%
Mid-GradePackard, Supco4-6 years10-15%Baseline
EconomyGeneric imports2-4 years20-30%-30%

The cost difference is deceptive. A $35 premium capacitor lasting 10 years costs $3.50/year. A $15 economy unit lasting 3 years costs $5/year plus two additional service calls. The premium unit delivers better total cost of ownership.

Critical Selection Criteria

Voltage Rating Decision: Always select 440V capacitors for 370V applications when possible. The margin provides:

  • 19% voltage derating improving long-term reliability
  • Better surge withstand for lightning-prone areas
  • Reduced dielectric stress extending service life
  • Cooler operation under normal conditions

Temperature Rating Verification: Standard capacitors are rated to +70°C. For outdoor installations in hot climates or enclosed electrical compartments, specify +85°C rated capacitors. The incremental cost is minimal compared to avoiding premature thermal failure.

Terminal Configuration Matching: Verify terminal spacing and blade width match your existing connectors. I’ve seen installations where technicians forced mismatched connectors, creating poor contact and eventual failure.

Motor Application Engineering: Going Beyond Specifications

Understanding the theory behind capacitor-motor interaction makes you a better troubleshooter and system designer.

Phase Angle and Starting Torque Relationship

The capacitor creates a phase shift between start and run windings. This phase angle directly determines starting torque characteristics:

Optimal Phase Angle: 90° electrical between windings produces maximum starting torque Practical Range: 70-85° typical for capacitor-start-capacitor-run motors Under-Capacitance: <70° phase angle reduces starting torque and increases starting time Over-Capacitance: >90° phase angle can reverse torque direction at certain points

The 40 µF value represents a carefully engineered compromise between starting torque, running efficiency, and practical capacitor size/cost constraints.

Power Factor Correction Calculations

For engineers designing motor installations, understanding power factor impact matters:

Uncorrected Motor: Power factor 0.60-0.75 typical for single-phase induction motors With Run Capacitor: Power factor improved to 0.90-0.95 Real Power Reduction: 10-15% decrease in kW consumption Reactive Power: 30-40% reduction in kVAR

This power factor improvement translates directly to lower utility bills in commercial/industrial settings with demand charges.

Common Failure Modes and Root Cause Analysis

When 40 5 capacitors fail prematurely, there’s always an underlying reason. Random failure is rare in properly specified components.

Environmental Failure Mechanisms

Thermal Cycling Fatigue: Daily temperature swings stress the dielectric film and internal connections. Each thermal cycle causes microscopic expansion and contraction. Eventually, this mechanical stress causes delamination or connection failure.

Failure rate doubles for every 10°C increase in average operating temperature. A capacitor operating at 60°C will last approximately half as long as one at 50°C.

Voltage Transients: Lightning strikes, utility switching events, and motor back-EMF create voltage spikes that stress the dielectric. A single 600V spike in a 440V capacitor causes localized dielectric damage. Repeated spikes progressively degrade insulation.

Moisture Ingress: Inadequate sealing allows humidity to penetrate the case. Moisture degrades the dielectric and creates resistive leakage paths. Coastal installations and outdoor equipment in humid climates face accelerated moisture-related failures.

Design and Application Failures

Overvoltage Operation: Operating a 370V capacitor in a 440V circuit causes immediate dielectric stress and rapid failure. Always verify voltage compatibility.

Undersized Capacitance: Using a 35 µF capacitor in an application requiring 40 µF forces the motor to operate with reduced starting torque and elevated running current. The motor struggles, draws excess current, and generates heat that accelerates capacitor degradation.

Poor Ventilation: Inadequate airflow around the capacitor prevents heat dissipation. Internal temperature rises, accelerating chemical reactions in the dielectric that reduce lifespan.

Preventive Maintenance and Reliability Engineering

A proactive maintenance program prevents unexpected failures and extends motor system life.

Recommended Maintenance Schedule

IntervalInspection ActivityMeasurement/ActionDecision Criteria
AnnualVisual inspectionCheck for physical damageReplace if bulged/leaking
BiennialCapacitance testMeasure actual µF valuesReplace if <-5% from rating
5 YearsProactive replacementInstall new capacitorPreventive maintenance
Post-stormSurge damage checkVisual and electrical testReplace if damaged

For critical commercial installations, I recommend thermal imaging during annual maintenance. Hot spots on the capacitor case indicate internal degradation before electrical failure occurs.

Documentation and Trend Analysis

Maintaining service records enables predictive maintenance:

Data to Record:

  • Installation date and manufacturer/model
  • Measured capacitance at installation
  • Periodic test measurements over time
  • Operating environment (indoor/outdoor, temperature range)
  • Failure date and failure mode

Analyzing this data reveals patterns. If capacitors consistently fail after 4 years in a particular installation, schedule replacement at 3.5 years before failure occurs.

Resources and Technical References

Manufacturer Technical Support

Genteq (Regal Rexnord): Comprehensive motor and capacitor selection software available at their technical website. The interactive selector tool helps match capacitors to specific motor applications based on HP, voltage, and load characteristics.

MARS – Motors & Armatures: Extensive cross-reference database for replacement capacitors. Their technical support team provides application engineering assistance for unusual motor configurations.

Carrier/Bryant OEM Parts: Original equipment specifications for HVAC installations. Critical for maintaining warranty compliance on newer equipment.

Testing Equipment Recommendations

Based on years of field work, here are my trusted tools:

Multimeters:

  • Fluke 87V: Industry standard with excellent capacitance accuracy
  • Klein MM6000: Cost-effective with adequate capacitance range
  • Amprobe AM-570: Specialized capacitor testing features

Clamp Meters:

  • Fluke 376 FC: Wireless current recording for starting event capture
  • Klein CL800: Reliable basic clamp meter for current verification

Specialized Capacitor Testers:

  • Supco CR87: Dedicated capacitor analyzer with ESR measurement
  • Fieldpiece SC660: HVAC-specific meter with capacitance and microamp detection

Technical Standards and References

NEMA MG-1: Motors and Generators standard—definitive reference for motor capacitor applications

UL 810: Safety standard for capacitors used in motor applications—ensures quality and reliability minimums

ANSI C55.1: Shunt capacitors standard—covers electrical characteristics and testing procedures

IEEE 43: Recommended practice for testing insulation resistance—valuable for motor winding diagnostics

Online Engineering Tools

Motor Starting Calculator: Determines required capacitance based on motor specifications and load characteristics

Power Factor Correction Calculator: Calculates capacitance needed to achieve target power factor

Wire Sizing Calculator: Ensures proper conductor sizing for motor and capacitor circuits considering voltage drop

Frequently Asked Questions

What’s the Real Difference Between a 40 5 Capacitor and a 35 5?

The difference is specifically that 40 µF versus 35 µF in the compressor section—14% more capacitance. This translates directly to increased starting torque and phase shift angle. In practical terms, a motor requiring a 40 5 capacitor won’t start reliably with a 35 5, especially under adverse conditions like low voltage or high ambient temperature. The motor will draw excessive starting current, struggle to accelerate, and may trip on thermal overload. Conversely, using a 40 5 where a 35 5 is specified provides excess starting torque that can stress motor windings and mechanical components. I’ve measured 10-15% higher starting current with oversized capacitors, which ages motor insulation faster. Always match the specified capacitance within tolerance limits—don’t assume bigger is better.

Can I Replace a Failed 40 5 Capacitor with Two Single Capacitors?

Yes, absolutely, and I’ve done this many times as a field expedient solution. Replace the dual-run 40 5 with a 40 µF single-run capacitor for the compressor and a 5 µF single-run capacitor for the fan. Wire both common terminals together and connect to the C terminal point. Connect the other terminal of each capacitor to its respective motor. This works electrically but has drawbacks: requires more mounting space, involves additional wiring, costs slightly more, and creates two potential failure points instead of one. For temporary repairs or when a dual-run unit isn’t available, it’s a viable solution. For permanent installations, I prefer the elegance and simplicity of a dual-run capacitor. Just ensure both single capacitors have identical voltage ratings matching or exceeding the original.

How Do I Know if My Motor Needs a 40 5 Capacitor or a Different Value?

Start with the motor nameplate—it should specify the required capacitance if it’s a permanent split-capacitor (PSC) motor. Look for “MFD” or “µF” ratings. If the nameplate is unreadable or missing, measure the existing capacitor if it’s still functional. For new installations, motor horsepower provides a rough guide: 2-3 HP motors typically require 35-50 µF. However, this is just a starting point. Motor design, load characteristics, and voltage all influence the optimal capacitance. If you’re replacing a capacitor and the old one is within tolerance, match its value. If the motor has been struggling to start or running hot, the capacitance might have been wrong from the beginning. Consider consulting the equipment manufacturer or an applications engineer. Undersizing causes hard starting and overheating, while oversizing increases starting current and mechanical stress. Getting it right matters for long-term reliability.

Why Does My 40 5 Capacitor Keep Failing Every Year?

Repeated capacitor failure indicates a system problem, not just bad luck. From my diagnostic experience, the most common root causes are: voltage issues—check for sustained overvoltage or severe voltage sag during starting, both stress the capacitor; compressor problems—a tight or failing compressor forces the capacitor to deliver excessive starting current repeatedly, causing thermal stress; environmental factors—outdoor capacitors in direct sunlight or poorly ventilated enclosures fail from overheating; poor electrical connections—loose terminals create resistance and heat that degrades the capacitor; wrong capacitance value—if someone installed a 35 5 when the motor requires a 40 5, the motor struggles and stresses the capacitor; and lightning susceptibility—installations without surge protection in lightning-prone areas suffer repeated transient damage. Track how long each capacitor lasts and under what conditions it fails. Pattern analysis reveals the root cause. Don’t just keep replacing capacitors—fix the underlying problem.

Is There Any Maintenance I Can Do to Extend 40 5 Capacitor Life?

While capacitors are largely maintenance-free, several actions significantly extend lifespan. First, ensure adequate ventilation—verify 2″ clearance around the capacitor and clean any debris blocking airflow annually. I’ve measured 15°F temperature reductions just from improving ventilation. Second, check terminal connections during annual maintenance. Tighten any loose terminals and apply dielectric grease to prevent corrosion. Loose connections generate heat that accelerates failure. Third, install surge protection on the outdoor unit, especially in lightning-prone areas. A good surge protector costs $50-100 but can prevent thousands in equipment damage. Fourth, monitor voltage quality. If you notice lights flickering when the AC starts, you likely have voltage issues that stress the capacitor. Consider a voltage stabilizer or work with your utility. Fifth, keep the electrical enclosure sealed against moisture, particularly in coastal or humid environments. Finally, replace capacitors proactively at 5-7 years even if they test acceptable. The cost of scheduled replacement is far less than emergency service calls and potential compressor damage from capacitor failure.

Conclusion: Engineering Excellence in Motor Applications

After years of working with motor-capacitor systems, I’ve learned that the 40 5 capacitor represents the intersection of electrical engineering theory and practical HVAC/motor applications. It’s more than just a component—it’s a carefully engineered solution that converts single-phase power into effective two-phase motor operation.

The key insights: understand motor requirements before selecting capacitance, invest in quality components with appropriate voltage ratings, follow proper installation practices especially regarding thermal management, implement systematic testing and maintenance procedures, and address root causes when failures occur rather than just replacing components.

Whether you’re a technician maintaining commercial HVAC systems, an engineer designing motor applications, or a facility manager optimizing equipment reliability, mastering 40 5 capacitor technology improves system performance and reduces total cost of ownership. The motor applications covered here represent the most common use cases, but the underlying principles apply across diverse industries.

The 40 5 capacitor isn’t the largest or most expensive component in a motor system, but it’s often the most critical for reliable starting and efficient operation. Treat it with the engineering respect it deserves, and your motors will reward you with years of dependable service.

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Contact Sales & After-Sales Service

Contact & Quotation

  • Inquire: Call 0086-755-23203480, or reach out via the form below/your sales contact to discuss our design, manufacturing, and assembly capabilities.

  • Quote: Email your PCB files to Sales@pcbsync.com (Preferred for large files) or submit online. We will contact you promptly. Please ensure your email is correct.

Drag & Drop Files, Choose Files to Upload You can upload up to 3 files.

Notes:
For PCB fabrication, we require PCB design file in Gerber RS-274X format (most preferred), *.PCB/DDB (Protel, inform your program version) format or *.BRD (Eagle) format. For PCB assembly, we require PCB design file in above mentioned format, drilling file and BOM. Click to download BOM template To avoid file missing, please include all files into one folder and compress it into .zip or .rar format.